Yaskawa Error Code A910 Link | Bonus Inside
In less than 5% of cases, the drive’s main control board is defective. The socket for the option card may have cracked solder joints or a dead communication controller.
Meaning: Output Phase Loss (One or more output phases (U, V, W) to the motor are open/missing.)
| Parameter | Description | Role in A910 | | :--- | :--- | :--- | | L3-01 | Electronic Thermal Selection | Enables/Disables the protection feature that generates A910. | | L3-02 | Motor Rated Current | Critical. Sets the baseline for the overload calculation. Must match the motor nameplate. | | L3-03 | Electronic Thermal Time | Sets how long the motor can sustain an overload before the alarm/trip occurs. | | L3-04 | Overload Warning Level | Sets the percentage of current that specifically triggers the A910 warning (default is usually very close to the trip point). | | U1-03 | Monitor: Output Current | Used for real-time diagnostics to verify if the motor is actually drawing too many amps. |
The Yaskawa error code indicating an condition. It specifically warns that the motor is operating near its limit and that a more critical overload alarm (such as A.710 or A.720) may occur if the condition is not addressed. Detailed Report: A.910 Overload Warning
This warning occurs when the SERVOPACK detects that the load on the motor has exceeded a predefined threshold (specified in parameter ) for a certain period.
Unlike a critical "Alarm," a "Warning" like A.910 may allow the drive to continue running, though it often flashes on the display to alert the operator of impending failure. Amazon.com Common Causes and Remedies
Based on Yaskawa troubleshooting guides, the following factors typically trigger this code: 上正科技有限公司 Potential Cause Recommended Corrective Action Mechanical Obstruction
Check for physical jams, excessive friction, or binding in the machine's mechanical components. Wiring Issues
Inspect the power and encoder cables for loose contacts or incorrect wiring. Excessive Load
The load or duty cycle may be too heavy for the motor's current capacity. Reconsider operating conditions or upgrade to a larger motor. Parameter Settings Ensure the overload warning level in parameter is set correctly for your application. Hardware Failure If mechanical and electrical checks pass, the itself may be faulty and require replacement. Technical Documentation
For further diagnostic steps specific to your model (e.g., Sigma-5 or Sigma-7), you can refer to the official Σ-7 Integrated MP Troubleshooting Manual Yaskawa Knowledge Center parameter adjustment steps
for a particular Yaskawa series, such as the Sigma-5 or Sigma-7? Σ-7C SERVOPACK - Troubleshooting Manual yaskawa error code a910 link
The Yaskawa A.910 error code indicates an Overload Warning. This is a cautionary status that precedes more critical overload alarms like A.710 (Instantaneous Overload) or A.720 (Continuous Overload). If the underlying cause is not addressed, the drive will eventually trip a full alarm to prevent the servomotor from overheating. Common Causes
Mechanical Load Issues: The motor is encountering more physical resistance than it is designed to handle, often due to binding, friction, or an oversized load.
Incorrect Wiring: Faulty contacts or incorrect wiring between the SERVOPACK, servomotor, or encoder can trigger this warning.
Operating Conditions: The motor is operating for extended periods at torques that exceed its ratings, or the starting torque required is too high.
Parameter Settings: The overload warning level (parameter Pn52B) might be set too low or is unsuitable for the current application.
Environmental Factors: Excessive heat within the SERVOPACK panel (above ) can contribute to overload conditions. Troubleshooting and Remedies
Check Mechanical Systems: Inspect the machinery for any physical obstructions, mechanical wear, or binding that could be increasing the motor's workload.
Verify Wiring: Ensure all power and encoder cables are securely connected and free of damage. Use the Yaskawa troubleshooting guide to verify correct pinouts.
Adjust Parameters: If the mechanical load is within spec, check parameter Pn52B to ensure the warning threshold is appropriate for your operation.
Review Motor Capacity: If the load is consistently high, you may need to reconsider the load requirements or upgrade to a motor with a higher capacity.
Cooling: Ensure the SERVOPACK has adequate ventilation and that the internal cabinet temperature is maintained at safe levels. Reference for Related Alarms A.910 Overload Warning Pre-alarm (Warning) A.710 Instantaneous Overload Critical Alarm A.720 Continuous Overload Critical Alarm In less than 5% of cases, the drive’s
For more detailed technical specifications on detection timing, refer to the Yaskawa Sigma-7 Manual. A.910 fault in Yaskawa Sigma 7 servo drive - Click2Electro
The Yaskawa error code Overload Warning , indicating that the servomotor is operating under a continuous torque that exceeds its rated capacity. While a "warning" does not always stop the drive immediately, it serves as a critical alert that the motor or drive is nearing its thermal limit and could soon trigger a hard fault (A.710 or A.720). Yaskawa America Common Causes Excessive Load
: The motor is physically struggling to move the attached weight or is operating against mechanical resistance. Rapid Cycle Times
: Frequent acceleration and deceleration without enough "rest" time for the motor to cool down. Mechanical Binding
: Misaligned rails, lack of lubrication, or debris in the machine causing friction. Incorrect Sizing
: The motor capacity is too small for the actual application requirements. Faulty Wiring/Encoder
: Loose connections in the motor main circuit or encoder issues can cause improper torque control. MachMotion Troubleshooting & Fixes Check Mechanical Systems
Disconnect the motor from the load and check if the machine moves freely by hand.
Inspect for any binding, debris, or mechanical wear that increases friction. Verify Torque Levels Monitor the Torque Reference (Un002) using the drive's Digital Operator
. If the value stays consistently high (near 100% or above), the load is too heavy. Adjust Operation Cycle Decrease the speed or acceleration/deceleration rates.
Increase the dwell (stop) time between moves to allow the motor to dissipate heat. Confirm Wiring The Yaskawa error code indicating an condition
Ensure the motor cables (U, V, W phases) are properly seated and not damaged.
Check for short circuits or ground faults in the main circuit cables. Evaluate Motor/Drive Capacity
Check that the servomotor and SERVOPACK capacities match correctly; the ratio should typically be between 1/4 and 4.
If the application requirements have changed, you may need a higher-capacity motor. MachMotion How to Reset Manual Reset
: Remove the cause of the overload, then execute an alarm reset via the digital operator or a software command. Cycle Power : If the warning persists, turn the control power supply
again after waiting at least five minutes for the capacitors to discharge. MachMotion
For detailed wiring diagrams or specific parameter lists, refer to the Yaskawa Sigma-5 Troubleshooting Manual Sigma-7 Troubleshooting Guide specifically for your model? Σ-7C SERVOPACK - Troubleshooting Manual
Here’s a concise review and troubleshooting guide for the Yaskawa error code A910 related to the link (communication).
When A910 appears on the Digital Operator, follow this diagnostic workflow:
Error Code: A910
Designation: Overload Warning (Electronic Thermal Alarm)
Severity: Warning (The drive remains operational but is at risk of a future trip).
System Family: Yaskawa AC Drives (Varispeed G7, A1000, V1000, GA700, etc.)
Error code A910 is a predictive maintenance alert. It signals that the motor current has exceeded the safe threshold defined by the motor protection parameters, but it has not yet reached the critical level required to trip the drive (which would trigger error A920 or A950).
This feature effectively tells the operator: "The motor is running hot; reduce the load or check the system before the drive shuts you down."
If using V/f Control (no auto-tuning):